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mold design

Mold Design

  • Mold Flow Analysis
  • Uniform Wall Thickness
  • Minimal Parting Lines
  • Precise Cavity Alignment
  • Low-Tolerance Machining
Plastic Injection Mold Across Industries
We work with several companies across various industries for Plastic Injection Mold due to its ability to enhance product functionality, strength, durability, and aesthetics.
EV / Transportation

In the EV industry, Fictiv has meticulously produced parts through Plastic Injection Mold processes to ensure they meet the highest standards of performance and reliability. Sustainability is always at the forefront of our operations. Here are some examples of EV parts we have produced:  Formula Electric at Berkeley

  • Rotors
  • housing
  • Gears
  • Stators
Aerospace

Fictiv has consistently demonstrated excellence in aerospace applications by producing parts through CNC technology, guaranteeing reliability, safety, precision, and adherence to tight tolerances, streamlining the assembly process. Fictiv has utilized CNC technology to produce a wide array of components, ranging from prototypes and production parts to maintenance, repair, and overhaul (MRO) items, such as: Heliospace Case Study

  • Busbars
  • Fuselage frames
  • Propulsion parts
  • Actuators components
  • Landing gear
  • components
Robotics

Fictiv has perfected the production of parts required by robotic assemblies, achieving the necessary rigidity through the efficiency of Plastic Injection Mold. Not only do these parts offer robust support, but Fictiv's Plastic Injection Mold also brings myriad aesthetic options to the table, ensuring that each part provides both functionality and an appealing appearance. Here are some examples of robotics parts we have machined: Catalyst Case Study

  • Robotic arm
  • Gearboxes
  • Chassis and frame components
Medical Technology

Fictiv has produced an impressive range of medical technology components utilizing Plastic Injection Mold, where precision, safety, reliability, and environmental resistance are paramount. We have mastered the art of leveraging CNC technology to deliver all these essential qualities, along with the repeatability that is crucial in the medical field, such as:

  • Surgical Instruments
  • FDA Class 1 and 2 devices
  • Prosthetics
  • Medical device housings
Climate Technology

In the rapidly evolving climate technology sector, Fictiv has emerged as a pivotal player, specializing in producing robust and precise components essential for driving innovation and efficiency through Plastic Injection Mold. Here are some examples of parts Fictiv has produced for the climate technology industry:

  • Battery housings
  • Fluid management systems
  • Translator
  • Tubes
  • Enclosures
  • Power generation/electricity generation components
  • Latches, hinges

Mold Design Services for High-Quality Manufacturing

At Krishani Molds, we understand that the foundation of a great product starts with a smart and precise mold design. Our mold design services are focused on helping you get the right mold for your project, whether it’s for plastic parts, rubber components, or other custom molded products. With years of experience, our team of mold design experts combines engineering skills, creativity, and industry knowledge to deliver molds that work efficiently, produce minimal waste, and last longer in production.

 

Why Mold Design Matters?

Mold design is the process of creating detailed plans for a mold that will shape your product. A mold is a hollow tool used to shape materials like plastic or rubber into a specific form. Without a good mold design, production can face problems like defects, waste, and delays. A well-designed mold ensures:

  • The product has the right shape and size.
  • The materials flow correctly inside the mold.
  • Production is faster and more cost-effective.
  • The final parts meet high-quality standards.

 

Our Custom Mold Design Process

When you choose Krishani Molds for custom mold design, you get a team that works with you at every stage. We follow a step-by-step process to make sure your mold is perfect for your needs.

  • 1. Understanding Your Product: First, we take time to learn about your product, its function, size, material, and how it will be used. We study the design details, tolerances, and any special requirements.
  • 2. Concept and Draft Design: Our mold design engineering team then prepares a concept design. This includes draft angles, parting lines, gates, runners, and cooling channels. We make sure the design follows best practices for injection mold design or other types of molding.
  • 3. Design for Manufacturability (DFM): Next, we check the design for manufacturability. This means we ensure the mold can be produced easily, with the right tolerances and minimal errors. We also run simulations, if needed, to test the flow of material and cooling time.
  • 4. Final Mold Design and Approval: Once the draft is ready, we will share the mold design with you for review. We can also make any changes you need. After your approval, we prepare the final drawings and 3D models for mold making.

 

Mold Parts

Plastic Mold Design for Reliable Production

Plastic injection molding is one of the most popular ways to make parts today. Our plastic mold design services make sure your plastic parts are strong, clean, and cost-effective to produce. We pay close attention to:

  • Material selection: Choosing the right plastic for strength and durability.
  • Mold flow: Making sure the plastic fills the mold without defects.
  • Cooling: Designing cooling systems for faster cycles and better quality.
  • Ejection: Ensuring parts come out of the mold easily and safely.

 

Mold Parts

Complete Mold Design and Development

Designing a mold is only one part of the job. At Krishani Molds, we provide full mold design and development services. After the design stage, we make prototypes, test the molds, and refine them if needed. Our development process includes:

  • Reverse engineering: If you have an existing part, we can study it and create a new mold design.
  • Mold flow analysis: We use software to study how materials flow inside the mold.
  • Tool design: We design not just the mold cavity but also the entire tool, including gates, runners, cooling, and ejection systems.
  • Prototype molds: We make test molds to check fit, finish, and function.
  • Final mold manufacturing: Once the design is perfect, we manufacture high-quality production molds.

 

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