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mold flow analysis

Mold FLow Analysis

  • Weld Line Detection
  • Air Trap Identification
  • Material Flow Simulation
  • Balanced Flow Analysis
  • Multi-Cavity Balancing
Plastic Injection Mold Across Industries
We work with several companies across various industries for Plastic Injection Mold due to its ability to enhance product functionality, strength, durability, and aesthetics.
EV / Transportation

In the EV industry, Fictiv has meticulously produced parts through Plastic Injection Mold processes to ensure they meet the highest standards of performance and reliability. Sustainability is always at the forefront of our operations. Here are some examples of EV parts we have produced:  Formula Electric at Berkeley

  • Rotors
  • housing
  • Gears
  • Stators
Aerospace

Fictiv has consistently demonstrated excellence in aerospace applications by producing parts through CNC technology, guaranteeing reliability, safety, precision, and adherence to tight tolerances, streamlining the assembly process. Fictiv has utilized CNC technology to produce a wide array of components, ranging from prototypes and production parts to maintenance, repair, and overhaul (MRO) items, such as: Heliospace Case Study

  • Busbars
  • Fuselage frames
  • Propulsion parts
  • Actuators components
  • Landing gear
  • components
Robotics

Fictiv has perfected the production of parts required by robotic assemblies, achieving the necessary rigidity through the efficiency of Plastic Injection Mold. Not only do these parts offer robust support, but Fictiv's Plastic Injection Mold also brings myriad aesthetic options to the table, ensuring that each part provides both functionality and an appealing appearance. Here are some examples of robotics parts we have machined: Catalyst Case Study

  • Robotic arm
  • Gearboxes
  • Chassis and frame components
Medical Technology

Fictiv has produced an impressive range of medical technology components utilizing Plastic Injection Mold, where precision, safety, reliability, and environmental resistance are paramount. We have mastered the art of leveraging CNC technology to deliver all these essential qualities, along with the repeatability that is crucial in the medical field, such as:

  • Surgical Instruments
  • FDA Class 1 and 2 devices
  • Prosthetics
  • Medical device housings
Climate Technology

In the rapidly evolving climate technology sector, Fictiv has emerged as a pivotal player, specializing in producing robust and precise components essential for driving innovation and efficiency through Plastic Injection Mold. Here are some examples of parts Fictiv has produced for the climate technology industry:

  • Battery housings
  • Fluid management systems
  • Translator
  • Tubes
  • Enclosures
  • Power generation/electricity generation components
  • Latches, hinges

Custom Mold Flow Analysis Services for Precision Plastic Parts

At Krishani Molds, we understand that accuracy and speed are crucial for successful injection molding. That's why we rely on mold flow analysis, an essential part of modern mold design. This helpful technique allows us to create and manufacture top-notch plastic parts with reduced imperfections, quicker production times, and efficient material usage. This guide provides a thorough explanation of plastic mold flow analysis. We'll explain what it involves, how it works, and why it's such a critical step. Plus, we'll demonstrate how our custom mold flow analysis service can help you make parts that are not only top-notch in quality but also cost-effective.

What is Plastic Mold Flow Analysis?

We use a computer-based simulation called plastic mold flow analysis to get a better understanding of how liquid plastic moves inside a mold. This tool helps us visualize the movement of the melted plastic as it's injected into the mold during the process of injection molding. It also helps identify potential problem spots where imperfections, like trapped air bubbles, weak points (weld lines), or surface depressions (sink marks), might develop. By using advanced mold flow analysis, we can improve the mold's design, like entry points, channels, cooling systems, and the shape of the part itself. This ensures the mold fills completely and evenly to give the best possible outcome.

Why is Mold Flow Simulation Important?

By using mold flow simulation, we can identify these potential problems before the mold is made. This avoids delays and reduces expenses. Mold flow simulation is crucial for a couple of key reasons:

  • Detects flow issues like air traps, weld lines, and sink marks.
  • Improve the placement of injection points, optimize material flow channels, and refine the cooling system.
  • Reduce the potential for costly rework to the mold after production starts.
  • Support the selection of the most suitable plastic for the intended use.
  • Reduce parts that meet strict specifications and quality requirements.

Mold Parts

Our Approach to Mold Design Analysis?

Krishani utilizes in-depth mold design analysis. We combine advanced technology with our deep understanding of the field to carefully evaluate every detail of your part and mold design, using up-to-date simulation software. Through in-depth mold flow analysis, we proactively detect possible issues, improve gate and runner positioning to ensure optimal performance. We're committed to providing molds that consistently produce high-quality parts while remaining cost-effective. By thoroughly analyzing the mold design, we make sure it runs smoothly and reliably from start to finish of the production process.

Mold Parts

Benefits of Our Custom Mold Flow Analysis Service

All products have their unique qualities, and thus, we provide custom mold flow analysis as per each client's individual needs. Selecting Krishani has many advantages, including:

  • Reduced risk: Identify and address issues early in the process, preventing costly mistakes down the line.
  • Lower cost: Reduce the need for expensive mold revisions and reduce wasted materials.
  • Faster time to market: Streamline the process of production by reducing trial-and-error, leading to quicker launch times.
  • Improved part quality: Produce parts with more precise dimensions and superior surface finishes.
  • Optimized tooling: Develop durable molds featuring enhanced cooling and part removal capabilities.
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